An air compressor can be a costly investment in any production plant or at home especially if you have plumbing air compressor piping in garage. It’s easy for it to become worn out, especially in high-performing companies, and to neglect the need to be maintained.
As with all machinery, there are minor wear-and tear issues that can happen after prolonged use. If these issues are not addressed, they can lead to costly repairs.
We have compiled a list with five industrial air compressor maintenance tips that will help you avoid any disruptions to your business.
Table of Contents
1. INSPECT AND CHANGE AIR COMPRESSOR OIL.
Although not all compressors require oil, it is important to ensure it has the right amount before it can be used.
Your compressor’s capacity will be reduced if it isn’t lubricated. It can also cause damage to the metal parts of your compressor, which could lead to machine failure.
Oil can lose its viscosity during hot summer days, when temperatures rise, and prevent the compressor from providing proper lubrication for all internal parts.
Winter can also bring moisture into the oil. This can lead to thickened sludge, which can lead to engine damage.
HOW TO INSPECT THE AIR COMPRESSOR OIL
- Here’s how to check the oil level of your-injected air compressor:
- Make sure that your equipment is completely disconnected from the power source.
- Place the air compressor on a flat surface.
- Check for dirt, foreign objects, and other debris that could have got into the crankcase.
- Use a dipstick to measure the amount of oil. It should be between the top and bottom marks on the sight glass.
HOW TO MODIFY AIR COMPRESSOR OIL
- If you discover that the oil in your compressor is deteriorating, or that the oil has been used for 500 to 1000 hours, here are the steps.
- To allow oil to drain out, place a container under the oil drain cap. Secure the drain cap using a tool.
- You can fill the crankcase with the recommended oil of your manufacturer, but not to the levels indicated above.
2. REPLACE THE AIR FILTER
The air compressor is used daily, so it can easily collect dust and debris. This will impact the machine’s performance. You can also check out this dust collection systems it has fast, friendly service and science-based solutions for dust, fume and mist control.
Here’s how to change your air filter and keep your compressor running at its best.
HOW TO MODIFY AN AIR COMPRESSOR FILTTER
- After the compressor has cooled, remove the old filter by unscrewing its base and top.
- You should inspect the base for any dust or other impurities trapped between the crevices. You can use a blower for everything to be removed.
- Before attaching a new filter to the base, screw the top back on again and secure the filter.
3. MANAGE CONDENSATION IN THE TANKS
Droplets of water can be sucked in to the compression engine during cold weather.
Neglecting to remove moisture can lead to rust, oil sludginess, and damage to compressor circuits. Here are four ways to deal with condensation.
HOW TO CONTROL CONDENSATION IN A AIR COMPRESSOR
- Make sure your compressor is off and not connected to the power source.
- The tank should be set to a pressure of 10 PSI or less.
- To let all moisture escape, look for the tank drain valve. To let all the moisture out, tilt the tank.
- After you are certain that all condensates have drained, seal the valve to stop moisture from entering.
4. CHANGE THE OIL SEPARATOR
After an air compressor has been in use for approximately 1,000 hours, it is time to change the oil separator. Here are the steps to replace it.
HOW TO MODIFY AN OIL SEPARATOR
- To let air out of the compressor, open the valve.
- Locate the separator, and then remove the bolts that hold it in place. You must remove the separator lid.
- Make sure to clean the lid and the housing. Make sure to attach the bolts and holes.
- Reattach the housing to your system by replacing the separator filter. To reattach bolts and other components, use the correct wrench
5. FOLLOW A ROUTINE MAINTENANCE SCHEDULE
It is crucial to follow the maintenance schedule for your air compressor. This includes ensuring that your air compressor gets serviced at least once a year by a professional.
It is also recommended that you take preventive maintenance steps to ensure optimal performance.
You should inspect the belt, oil levels, air leaks, and tank water every day. Finally, you should check for vibrations and other irregularities.
Air filters should be cleaned or replaced at least once per week.
Check the safety relief valve, bolts, belts, and hoses on a monthly basis.
Last but not least, inspect the engine and service pump on a regular basis, or after at most 200 hours.
